Posts Tagged ‘refrigerant’

 

Review on the use of hydrocarbons issued in Singapore

Tuesday, February 21st, 2012

In December 2011 the Singapore Civil Defence Force (SCDF) published a review on the use of hydrocarbon (HC) refrigerants across Review on the use of hydrocarbons issued in Singaporevarious applications. Despite acknowledging the environmental benefits of hydrocarbon refrigerants the SCDF has issued recommendations to restrict their use, although hydrocarbons in domestic refrigerators and air-conditioners remain permitted.

Over the years hydrocarbon refrigerants have been gaining greater acceptance as safety issues are overcome and better training becomes available for HVAC&R technicians. Across South East Asia several hydrocarbon conversions have been undertaken, such as in the Maldives, Indonesia and Singapore. A new policy in Singapore, however, will restrict their further use.

Restrictions on the use of hydrocarbons

To manage the safety concerns relating to hydrocarbon refrigerants the Singapore Civil Defence Force (SCDF) has recommended that the use of hydrocarbon refrigerants be regulated as of January 2012. The SCDF has issued the following recommendations:

  • Domestic refrigerators and air conditioners: The use of hydrocarbon refrigerants is allowed in SPRING-regulated domestic refrigerators, subject to a charge weight cap of 150g of refrigerant, hermetically sealed within the refrigerator. Their use is also allowed in SPRING-regulated air conditioners;
  • Air-conditioning systems: The use of hydrocarbons ought to be disallowed in building air conditioning systems and mobile air conditioning systems. Premises that have converted their air-conditioning systems into using HC refrigerant as a drop-in will be gradually phase-out by the end of 2016;
  • Commercial refrigeration systems: The use of hydrocarbons ought to be disallowed in commercial refrigeration systems such as coldrooms in supermarkets and food storage factories;
  • Industrial process refrigeration systems: The use of hydrocarbons should be disallowed unless the use of hydrocarbons is inherent to the industrial process, or has satisfied the MOM’s workplace safety regime and SCDF’s fire safety regulatory requirements.

SCDF u-turn despite previous approval given to hydrocarbon chillers

In 2005 the SCDF approved the installation of five air-cooled chillers with a nominal capacity of 700 kW, each containing a charge of approximately 25 kg of a refrigerant blend of R290 and (propane) and R1270 (propylene). The SCDF safety audit conducted ensured that there was adequate ventilation, no exposed electrical or fire source nearby, no smoking signs, proper control of access by the public, and that all electrical components and panels were sealed.

In spite of this approval the December 2011 SCDF recommendations will mean installations such as this will have to be phased out by 2016, an about policy turn by the SCDF.

According to the SCDF circular the new policy will be implemented because hydrocarbon refrigerants are flammable and pose a potential safety hazard. However, if technicians are properly trained, the correct procedures are followed and the right safety devices are in place, hydrocarbon chillers can offer safe and more efficient cooling when compared to fluorinated refrigerants.

Hydrocarbons gain favour in Africa

Tuesday, January 17th, 2012

With African countries embarking on ambitious plans to phase out HCFCs, hydrocarbons are gradually gaining favour as a viable refrigerant alternative. Following the June 2011 UNEP meeting of North and West African Montreal Protocol coordinators, the Mali representative highlights the potential for hydrocarbons, whilst a hydrocarbon instructors training workshop is launched in Benin.

On 27-30 June 2011 a thematic workshop on compliance with CFC phase out and preparation of hydrochlorofluorocarbons (HCFC) Phase out Management Plans (HPMP) in French speaking North and West Africa took place in the capital city of Mali at the initiative of the UNEP Ozone Compliance Assistance Programme (CAP).
Hydrocarbons represent great promise for Africa
In an interview following the UNEP Meeting with the “Journal du Mali”, Dr Modibo Sacko, Coordinator for Montreal Protocol implementation in Mali spoke very highly of the potential for hydrocarbon refrigeration in Africa, and in particular, of the efficiencies achieved when using hydrocarbon refrigerants. Referring to hydrocarbons as a “new technology” with no harmful ozone of climatic effects, according to Dr Sacko a cost-efficiency study has shown energy savings of 40% for hydrocarbon refrigeration. Hydrocarbons, he says, lead to cost savings, in addition to speeding up the cooling process. In Dr Sacko’s view, hydrocarbons represent an environmentally sound technology with benefits for the consumer.
African hydrocarbon training workshops
On 15 June 2011 teaching workshops for instructors for air conditioning conversion technician training were inaugurated in the African country of Benin. The aim of the teaching workshops is to reduce the use of HCFCs by 10% in 2015, 30% in 2020, and 67,7% in 2025 and 100% in 2030.
According to Jeremy Bazye, UNEP OzonAction regional coordinator these workshops will enable participants to gain essential tools and information for the safe handling of hydrocarbon refrigerants. More specifically, the workshops will provide training on the safe storage and transportation of hydrocarbons, the necessary changes to be made before air conditioning systems are switched to hydrocarbons, refrigerant recovery, and air conditioning charge procedures for hydrocarbons.
Workshop participants came from Burkina Faso, Burundi, Cape Verde, Comoros, the Democratic Republic of Congo, Gabon, Ivory Coast, Malawi, Senegal, Uganda and Zambia.
African Hydrocarbon projects
Other African projects involving hydrocarbons include a pilot project in Swaziland to convert blowing agents in manufacturing to hydrocarbon gases. This was the first demonstration of hydrocarbon technology in Southern Africa, and in addition to cutting direct F-gas emissions by up to 29,000 tons of CO2 equivalent, strengthened local manufacturer Palfridge’s market position.
African Anglophone Ozone Officers meeting
Prior to the Francophone Mali workshop a four-day meeting of the Anglophone countries took place in the Seychelles, bringing together representatives from 23 African countries, to discuss opportunities for enhancing South-South cooperation and technology options for avoiding the use of HCFCs. Reviewing progress on fulfilling their obligations under the Protocol, the meeting highlighted the major milestones already accomplished by many African nations.
“Collective action by African countries to address the ozone layer depletion when they have contributed the least in causing that problem is iconic,” said Rajendra Shende, Head of UNEP’s OzonAction Programme.
Background
The OzonAction Porgramme provides capacity-building services to empower National Ozone units (NOUs) and includes training, regional networking and an information clearing-house. To provide direct assistance to countries, a Compliance Assistance Programme (CAP) was launched with regional CAP teams part of each of the UNEP regional Offices. The Africa CAP teams provide assistance to the two main networks of Ozone officers from Anglophone Africa and Francophone Africa.
Under the Montreal Protocol Multilateral Fund nearly $175 million (€123 million) will be provided to countries across Africa for 1200 projects. However, this is only 10% of the funds received by all developing countries.

Marks and Spencer opens its second “sustainable learning” retail outlet

Tuesday, January 17th, 2012

British retailer Marks and Spencer is expected to open its most carbon-efficient store at Stratford City, close to the 2012 Olympic Park in September. Within the scope of the company’s refrigerant policy striving for more environmentally friendly solutions, the up-coming store will be already the fourth to use a system based on hydrocarbon-CO2 refrigeration technology.

The third largest M&S store of 136,000 sq ft (about 12,634 m2) will use hydrocarbon R290 propane in its refrigeration system. This step comes in accordance with the long-term strategy of the famous retailer, which aims to completely eliminate HFC refrigeration systems from its stores by 2030.

Refrigeration system generates 200kW cooling capacity

The technology designed by Oaksmere Refrigeration and manufactured by GEA Searle utilizes pumped volatile CO2 as the distributed fluid. With the overall cooling capacity of 200kW the system is composed of:

  • 2 central packages using R290 low-pressure receiver systems configured in 4 independent circuits
  • 2 CO2 circuits providing cooling to the sales floor display cases and back stage rooms

While the fluid at -3 ˚C directly cools the high temperature cases, the low temperature cases are cooled by a sub-critical CO2 system evaporating at -35 ˚C. At the same time, the retailer has put to test a limited number of integral display cases using the hydrocarbon R290 each with system charge of 1.04kg split into 2 independent circuits of 520g.
Safety measures in place

In addition to the compliance with the DSEAR requirements fire accreditation companies, fire authorities and the company’s own Fire and Safety Department has been involved during the development process to assess possible risks and provide safety analysis for the equipment used. In order to ensure safety the personnel dealing with the maintenance and service of the system has been given an appropriate training.

‘Sustainable learning’ stores

Marks and Spencer intends to become the world’s most sustainable retailer by 2015 and aims to create stores that will incorporate sustainable and innovative construction features which means creating stores that:

  • Have zero embodied carbon in construction;
  • Are made from 100% recycled material;
  • Are 100% recyclable when refurbished or no longer needed;
  • Have a net positive biodiversity impact;
  • Are resilient to climate change.

First of the ‘sustainable learning’ retail outlets opened its door to the public in Sheffield in April 2011.

MOP 23 Coverage: GIZ launches new publications on natural refrigerant applications

Monday, January 16th, 2012

At the 23rd Meeting of the Parties (MOP) to the Montreal Protocol, hosted on the island of Bali, Indonesia, GIZ presented three new MOP 23 Coverage: GIZ launches new publications on natural refrigerant applicationspublications aimed at helping countries phase-out HCFC-22 and convert to climate friendly alternatives such as hydrocarbons. Below we look at the first of these, the GIZ leaflet “Applications for low-GWP replacement for HCFC-22”.

Ozone Officers and other policy representatives from countries around the world are gathering in Indonesia for the Meeting of the Parties (MOP) to the Montreal Protocol, which is being held from the 21-25 November. Alongside the meeting, German International Cooperation GIZ (Deutsche Gesellschaft für Internationale Zusammenarbeit), which facilitates access to climate friendly technologies, presented latest publications on alternative cooling options such as hydrocarbon refrigerants.


Applications for low-GWP replacement for HCFC-22
The accelerated phase-out of HCFCs will require Article 5 countries (“developing countries”) to adopt alternative refrigerants that have both low ozone depletion potential (ODP) and low global warming potential (GWP). However, when it comes to choosing low GWP alternatives Article 5 countries need greater clarity about which are viable for use in different systems and applications. The GIZ leaflet “Applications for low-GWP replacement for HCFC-22” aims to address this issue.
According to the leaflet, applications to be prioritised in the introduction of low-GWP technologies include:
  • Portable, split & window air conditioners;
  • Centralised retail refrigeration;
  • Cold storages.
Some 70% of the HCFC-22 consumption for new systems and installations could be avoided by targeting these high-priority sub-sectors. The most suitable low-GWP options suggested are the natural refrigerants R290 (propane),
CO2, and ammonia.
Applications where natural refrigerants should take priority
Based on cost effectiveness and CO2eq emissions reductions, GIZ recommends the following applications as high priority for natural refrigerants:
  • Retail refrigeration: Integral/stand-alone units and centralised systems (such as those for supermarkets);
  • Cold storage / food processing and industrial: integral type cabinets and centralised systems (such as large cold storage facilities);
  • Transport refrigeration: refrigerated trucks and trailers;
  • Stationary air conditioning: small sizes air conditioners (split, window, portables) should take priority, although chillers also offer a good cost effectiveness;
  • Heat Pumps: both hot water heating and central heating heat pumps would be equally of interest to apply low-GWP refrigerants.
Special Interventions to overcome barriers to low-GWP Alternatives
The GIZ leaflet also suggests the following interventions to overcome barriers associated with the introduction of natural refrigerants in certain applications:
  • Awareness-raising of using low-GWP refrigerants
  • Training
  • Guidance, manuals, information resources
  • Technical development for R744 under warm climate conditions and reducing hydrocarbon refrigerant charge
  • Market development
  • Financial incentives
  • Regulatory aspects
Background MOP 23
During the week of the 21-25 November, delegates at the Bali MOP are also discussing proposed amendments to the Montreal Protocol to cover also the control of hydrofluorocarbons (HFCs), including a joint proposal by the US, Mexico and Canada as well as a proposal from Micronesia.

Background Proklima

Proklima is a global programme of German International Cooperation (GIZ ) aiming at reducing non CO2 greenhouse gas emissions by transferring technology and the development of capacities to adapt, apply and optimise processes and products in the refrigeration, air conditioning and foam production sectors. GIZ supports national sustainable policies and helps countries to introduce climate friendly technologies in these fields. GIZ currently implements projects in 35 countries on behalf of the German Ministry for Economic Cooperation and Development (BMZ).

Refrigerant Price Falls as Low Season Begins

Wednesday, November 9th, 2011

Since July 2011, refrigerant sales have entered the low season and prices have fallen drastically. The price of R22 has fallen from the high of RMB 25,000 per metric ton (about US$ 3,900) to RMB 16,000 per metric ton (about US$ 2,500). The price for R410A decreased from RMB 68,000 per metric ton (about US$ 10,600) to RMB 46,000 per metric ton (about US$ 7,200), dropping 32%. The price of R134a has fallen from RMB 65,000 per metric ton (about US$ 10,200) to RMB 45,000 per metric ton (about US$ 7,000), a decrease of 31%. The price of R125 dropped from RMB 105,000 per metric ton (about US$ 16,500) to RMB 60,000 per metric ton (about US$ 9,400), a fall of 43%. The price of R32 fell from RMB 28,000 per metric ton (about US$ 4,400) to RMB 22,000 per metric ton (about US$ 3,500), falling 21%. The prices of other fluorine chemical products have also been adjusted under the influence of the low season and the price fluctuation of raw materials.

Natural refrigerant products on display at FEBRAVA 2011

Monday, November 7th, 2011

The 17th FEBRAVA trade fair took place in Sao Paulo, Brazil, on 20 – 23 September, bringing together leading market players for the HVAC&R sector in Brazil and internationally. The hot topic at this year’s event was Brazil’s HCFC phase out management plan. Several companies working with natural refrigerants exhibited their products.

Nearly 29,000 visitors attended FEBRAVA 2011, the largest trade fair in South America, where some 500 exhibitors displayed products and organised technical seminars. One of the five “Thematic Islands” at this year’s conference was the “Environment Island” hosted by the Brazilian Environment Ministry (MMA), in collaboration with, the Brazilian Institute of Environment and Renewable Natural Resources (IBAMA), GIZ, and the United Nations Development Program (UNDP), which aimed to raise awareness of Brazil’s HCFC phase-out programme, launched this summer in Montreal, Canada.

FEBRAVA Exhibitors

  • Danfoss – The Danish company has taken part in this trade fair since the first edition, and this year launched 8 new products, including a line of variable speed drives for CO2, and electronically operated expansion valves for systems including those using ammonia as the refrigerant.
Speaking about the importance of Febrava, Sales Director of the Division of Refrigeration and Air Conditioning of Danfoss Brazil, said “FEBRAVA is the most important event of Latin America for the air conditioning industry, bringing together the main manufacturers and attracting buyers from several countries of the Latin America… With more than 40 years of operations in Brazil, we take advantage of the event to reinforce the visibility of our products.”
  • Gree: The Chinese company, which specialises in manufacturing air conditioners, and recently launched a line of hydrocarbon air conditioners in China, has been in operation in Brazil since 1998. At FEBRAVA the company presented a new line of air conditioners including the Gree R290 Inverter.
  • Tecumseh: Tecumseh, a company working with hydrocarbon refrigerants and one of the leading compressor manufacturers in Brazil, presented the TA – Hermetic compressor, a newer, lighter, and quieter solution for domestic refrigeration and light commercial refrigeration, for use with environmentally sound hydrocarbon refrigerants (R-600a/R-290).
Tecumseh was also involved in developing the air conditioning system for the electric car presented at FEBRAVA, for which it collaborated with CPFL/ITAIPU. Tecumseh is currently developing R290 and R600a Masterflux compressors for automotive air conditioning.
  • Emerson: At this year’s FEBRAVA Emerson presented its Copeland scroll compressor specially designed for high-pressure systems and available for CO2.
  • SWEP: The company that specialises in the heat transfer field presented its AsyMatrix plates that have an asymmetric channel configuration for maximum performance, and can be used in natural refrigrant applications.